Technology: What is the IRmadillo & How does it work?
The IRmadillo is an FTIR spectrometer that can be calibrated as a process analyser, concentration meter or both. FTIR stands for ‘Fourier transform infrared’ and is a very powerful analytical technique using the mid-infrared region of light; and spectroscopy is the study of how light and chemicals interact together. The technology behind the IRmadillo is based on a novel and advanced optical design. The IRmadillo is a fundamentally different design to every other FTIR spectrometer available right now.
How has FTIR been done so far?
The classical design for an FTIR spectrometer is based on what’s called a Michelson interferometer design. This uses a pair of moving mirrors to create an “interferogram” on a detector, which can then be turned into a spectrum using a Fourier transform (the “FT” part of “FTIR”).
This design has been around for over 100 years, and has evolved during that time with better electronics, the addition of lasers for accuracy, and even liquid nitrogen based cooling of the detectors for the highest signal possible. But it is always based on a pair of mirrors, with at least one of them moving, which means it is inherently weak to vibration and other movements in an industrial environment.
How is the IRmadillo FTIR design different?
The IRmadillo is based on a Sagnac interferometer design. This uses a pair of static mirrors to create the interferogram by sending light both clockwise and anticlockwise around a loop. The light is focused onto the detector to create an interferogram with respect to space (while the Michelson creates an interferogram with respect to time as the mirrors move).
The fundamental Sagnac loop has existed for almost as long as the Michelson interferometer, but it wasn’t practical for instruments until Keit’s novel mirror design was developed, as well as the development of infrared detectors with high enough resolution and throughput for spectroscopy. The static nature of the optics makes the design extremely robust to vibration and other movements, as well as being extremely stable over time. There is no need for lasers or liquid nitrogen cooling with this design. Because the IRmadillo’s ability to analyse is not affected by vibration, this enables it to be integrated directly into a process line or vessel and operate continuously within the natural working environment unlike any other FTIR.
What sorts of information does FTIR give me?
FTIR spectroscopy looks at the fundamental vibrations of different functional groups within a molecule. An alcohol group (C-OH) will vibrate as a different wavelength of light to a carbonyl group (C=O), and different to an ether (C-O-C). The exact makeup of a chemical spectrum is like a fingerprint, and the strength of this fingerprint can be used to measure the concentration of a molecule in solution. The table below shows many of the different functional groups in chemistry, and their absorption wavelength/frequency of light in the mid-infrared region.
As marked on the chart, there is a region familiarly known as the “Fingerprint Region”. Crucially, this is the region that contains the distinguishing absorption bands of individual types of molecules belonging to the same group. This area will help tell you which sugar it is more than just that it’s a sugar (ex., sucrose vs. lactose). Importantly, this is part of the spectral range that the IRmadillo automatically includes when analysing samples, The IRmadillo has the power to distinguish between very similar molecules.
Are all spectroscopies the same and does it matter which one I use?
There are lots of different types of spectroscopy, ranging from high energy x-rays right through to low energy radio waves. Each one has its advantages and disadvantages depending on what it is you are trying to analyse. FTIR (mid-infrared) is very good at measuring polar molecules (such as water, alcohols and sugars), as well as changes to alkanes and alkenes (such as oils – both edible and petrochemical). FTIR is also powerful at discriminating similar compounds at low concentrations which other techniques can struggle or fail altogether to analyse. Other techniques such as UV-vis (ultraviolet) may be very good at measuring metals such as paints and precious-metal catalysts; near-infrared (NIR) can be used effectively for analysing solids and Raman is good for analysing unsaturated molecules (i.e. carbon fibre) but cannot measure strongly polar molecules such as water. The important thing is to pick the right tool for your job.
Where’s the fibre probe?
The IRmadillo has been designed for reliability and robustness overall – which means no fibre probe. Fibres are great for creating fairly long and narrow probes, but they are inherently fragile, and in industrial applications often cause more problems than they fix. So the IRmadillo does not have one – instead it has a solid probe, tipped with an ATR element for sensing the chemistry it’s immersed in. This means that the performance is not affected by vibration, movements in the probe, or general plant operations.
What are the benefits of this design?
The biggest benefit that static optics offers is vibration tolerance and resistance. Moving mirrors need a very precise alignment on a track, and any vibration of the their enclosure can cause noise in a spectrum or even no spectrum at all. The static optics inside the IRmadillo are free to vibrate because they all move together – meaning no loss in spectrum. It also offers a lot more stability over time, which makes measuring and monitoring continuous processes a lot easier than conventional instruments which may need a new background reference scan every few hours.
When is the IRmadillo best for your process?
Follow our decision flow chart below to find out if the IRmadillo is the best choice for your process.